HAGEcut | product line

The HAGEcut product line is characterized by custom high-tech saw machines used to automatically saw and deburr various profile sections and geometries using various cutting angles.
Upon request, HAGEcut systems can also be designed to take care of the production steps required after saw-cutting, including stamping, brush deburring, and component handling.

HAGEcut | concept

HAGEcut systems are designed to meet the following goal: the perfect clean cut. At HAGE, however, this means more than just saw performance, as the latter is only part of a machine’s overall design.
During the design stage, our design engineers use an integral approach while keeping an eye on the whole process at hand. What does this entail? For starters, making sure that the entire system is easy to use. But also integrating any additional steps required by the production sequence in question, including applying barcodes and integrating stamping and brush units.
Everything we do revolves around your specific saw-cutting needs. This enables us to develop custom-tailored HAGEcut saw machines that not only meet, but also exceed your expectations.

Saw machines

Three processes in one:
sawing + deburring + handling
The HAGEcut DWS 520 is a high-tech saw machine designed for automatically saw-cutting, deburring, and brushing sections with a wide variety of shapes and geometries. In addition, it features an integrated component handling system.

• NC buffer with feeding unit
• Carbide double-angle saw
• HAGE high-performance saw drive system
• Transfer handling system for brush deburring
• NC brush deburring station
• Measuring station
• Buffer

HAGEcut production line for solar frame profiles.
This HAGEcut saw machine for manufacturing solar panel frame sections puts manufacturers ahead with stamping and saw-cutting capabilities for sections with lengths of up to 7,000 mm.

System components:
• Bar buffer
• NC feed unit
• Stamping line
• Saw with two saw heads
• Cleaning station
• Component buffer

Steel sections are automatically separated from each other; fed to the double-head cutting machine using NC control; and saw-cut, stamped, and stacked.

The steel sections are automatically separated from each other; fed to the double-head cutting machine using NC control; saw-cut and stamped; and finally stacked on post pallets.
HSS double-head cutting machine
The tried-and-true HSS double-head cutting machine is made up of a unit mounted in a fixed position and a unit that can be moved with NC control, with each featuring its own vise and automatic angle adjustment functions.

This system saw-cuts steel pipes with a length of up to 20 m and a diameter of up to 180 mm either in layers or individually.

System components:
• Bundle loader
• Measuring station
• Unit for grouping sections into layers
• Carbide high-performance saw with NC stops
• Air cleaning station
• Drift station
• Trough buffer

One-stop solutions

lHAGE customers benefit from sophisticated all-in-one solutions.
We cover the entire value chain in the special-purpose machinery building industry, extending from conceptual designs to turnkey equipment and after-sales service.
A single point of contact for all your needs.
HAGE project managers are always available throughout a project’s duration so that our customers can contact them with any issues or needs they may have.

HAGEcut Double-Angle Saw 475

Process descriptions:

• Manual placement of pipe runs on the buffer belt
• Automatic identification of parts and position monitoring
• A robotic handling system places the pipes in the vise’s workpiece holder
• Automatic workpiece clamping
• Clamp rotates 180° (sawing position)
• Saw different sections in one clamping
• Clamp rotates 180°
• A robotic system removes the individual segments and places them in separate containers (loose goods). The sawing process continues simultaneously

The 5-axis saw for extruded pipes can saw-cut hydroformed pipes with an irregular shape and a length of up to 1,200 mm into identical or, if necessary, varied individual parts:

Technical specifications:

Can be used to automatically saw components with any configuration, especially those made of stainless steel and Inconel alloys (high-strength nickel-based superalloys).

Starting material: Extruded metal pipes with diameters of up to 70 mm
Max. length of semi-finished pipe: Approx. 1,200 mm
Finished-part tolerances: Section length: +/- 0.2 mm
Saw drive output: Approx. 11 kW; the saw drive mechanism is sized for 20 kW
Saw mandrel speed: From 28 rpm to approx. 190 rpm
Cutting speed: Up to 208 m/min with a saw blade with a diameter of 350 mm
Saw blade measuring system: Automatic diameter measurement
Saw blade diameter: From a diameter of 350 mm to a diameter of 475 mm
Feed cut direction: Horizontal

Your automatic | advantages

Most precise

Flexible, precise, fast, and user-friendly – that’s the best way to describe a HAGE system.

In fact, whether the system is a HAGEmatic, HAGEcut, HAGEwood, or HAGEspecial, every single one of our product lines, and every single one of our machines, combines these four attributes.
The result? Increased productivity and lower manufacturing costs for our customers.


A wide variety of technologies in a single system
Our strength lies in our ability to solve complex automation needs. And what makes us stand out is the fact that we are able to integrate various technologies in order to come up with comprehensive, high-performance system designs:

• Welding
• Friction stir welding
• High-speed cutting
• Milling
• Stamping and forming
• Brushing
• Laser cutting
• Toolmaking
• etc

Flexible degree of automation
Your system will have the exact degree of automation you need based on your specific requirements and production conditions.
Semiautomatic and fully automatic manufacturing processes available.

• All production processes can be used
• Up to 6-sided machining available
• Automatic workpiece conveyance
• Automatic workpiece measurements
• Automatic workpiece marking
• Robotic handling systems
• etc.

Flexible workpiece dimensions
Machine layouts are always customized so as to be the perfect fit for the customer’s workpieces. In other words, we can always design your system for the exact workpiece dimensions you need.


Functional Design
Sophisticated machine designs focus on optimizing the use of space and maximizing the performance and quality of the services provided.

Machine control
• All popular machine control systems can be implemented
• Visualization and CAD/CAM integration
• Operating data acquisition and analyses
• Job management

Safety & design
• Sophisticated design that makes the most of all available space
• Good accessibility
• Optimized maintenance and servicing
• Standardized input systems
• Video monitoring systems
• Sound insulation measures
• Chip guards
• Custom paintwork available