HAGE
SAWING MACHINES
The HAGEcut product group stands for individual high-tech sawing systems for automatic sawing and deburring of different profile cross-sections and geometries at various cutting angles. On request, HAGEcut systems can also be used to carry out production steps downstream of the sawing process, such as punching, brush deburring or parts handling.
THE HAGECUT | PRINCIPLE
HAGEcut systems pursue the following goal: the perfect, clean cut. At HAGE, however, this includes more than the sawing performance itself, because this is always integrated into an overall concept.
In the conception phase, the designers deal with the entire process, they consider aspects for easy operation as well as perfect handling and integrate further steps that are needed in the production chain, such as the application of barcodes or the integration of punching and brushing units.
We focus on your sawing requirements and develop a tailor-made HAGEcut sawing system.
AUTOMATISIERUNGSGRAD NACH WUNSCH
Choose from a semi-automatic or fully automatic solution.You can decide on the degree of automation of your system depending on your production requirements and needs. We focus on your sawing requirements.
Sägeanlagen
This system saw-cuts steel pipes with a length of up to 20 m and a diameter of up to 180 mm either in layers or individually.
System components:
• Bundle loader
• Measuring station
• Unit for grouping sections into layers
• Carbide high-performance saw with NC stops
• Air cleaning station
• Drift station
• Trough buffer
Three processes in one:
sawing + deburring + handling
The HAGEcut DWS 520 is a high-tech saw machine designed for automatically saw-cutting, deburring, and brushing sections with a wide variety of shapes and geometries. In addition, it features an integrated component handling system.
Anlagenkomponenten:
• NC buffer with feeding unit
• Carbide double-angle saw
• HAGE high-performance saw drive system
• Transfer handling system for brush deburring
• NC brush deburring station
• Measuring station
• Buffer
HAGEcut Double-Angle Saw 475
• 5-axis saw for pipe strings.
• Loading and unloading of workpieces by robot. Clamping unit mounted on 180° swivel table
• 5-axis saw, NC-controlled, double-angle saw with four positioning axes; two swivel axes (B, C) and two linear axes (X,Y) as well as one feed axis
• Excellent running characteristics due to a special 11kW saw gearbox
• Optimized service life due to an extremely small tooth backlash at the output (HSSE saw blades (stainless steel) and carbide-tipped saw blades are used)
In the shortest possible time from 1200 mm long dissimilar IHU-formed construction strands to identical or, if required, different individual parts:
• Manual placement of pipe runs on the buffer belt
• Automatic identification of parts and position monitoring
• A robotic handling system places the pipes in the vise’s workpiece holder
• Automatic workpiece clamping
• Clamp rotates 180° (sawing position)
• Saw different sections in one clamping
• Clamp rotates 180°
• A robotic system removes the individual segments and places them in separate containers (loose goods). The sawing process continues simultaneously
HAGEcut production line for solar frame profiles.
This HAGEcut saw machine for manufacturing solar panel frame sections puts manufacturers ahead with stamping and saw-cutting capabilities for sections with lengths of up to 7,000 mm.
System components:
• Bar buffer
• NC feed unit
• Stamping line
• Saw with two saw heads
• Cleaning station
• Component buffer
Steel sections are automatically separated from each other; fed to the double-head cutting machine using NC control; and saw-cut, stamped, and stacked.
Description
The steel sections are automatically separated from each other; fed to the double-head cutting machine using NC control; saw-cut and stamped; and finally stacked on post pallets.
HSS double-head cutting machine
The tried-and-true HSS double-head cutting machine is made up of a unit mounted in a fixed position and a unit that can be moved with NC control, with each featuring its own vise and automatic angle adjustment functions.
EVERYTHING FROM ONE SOURCE
HAGE customers receive a well thought-out complete solution.
In special machine construction, we cover the entire value chain from conception to turnkey plant and an after-sales service.
One contact for all needs
HAGE project managers provide our customers with a single point of contact for all matters
one contact person for all issues.
HAGE DELIVERS HIGH-TECH PLANT FOR THE PRODUCTION OF ARIANE 6
Augsburg-based aerospace specialist MT Aerospace signed a multi-million euro contract to supply a customized HAGEmatic for precision machining of the bulkheads of Ariane 6, a rocket of the European Space Agency ESA. Our highly qualified automation specialists have already begun developing the imposing high-tech system.
YOUR AUTOMATIC HAGECUT | ADVANTAGES
SOPHISTICATED MACHINE CONCEPT
The simple input of the sawing parameters, automatic saw blade measurements, a sound insulation concept as well as absolute waste minimization and automatic chip disposal increase the work quality of your employees and all this with a very low maintenance requirement.
We guarantee precise positioning of your workpieces within the lowest possible tolerances.
EXCEPTIONALLY ACCURATE
INNOVATIVE CLAMPING CONCEPTS
Workpiece-protecting and innovative clamping concepts in combination with a precise and stable machine design result in an exact sawing result of the HSS and carbide saws. The high-quality saw blades are manufactured with the largest possible clamping flanges. Thus, a high rigidity of the saw blades in use is achieved.
PRETTY FAST
OPTIMIZED SETUP PROCESSES
Vices with a quick-change system prepare the HAGEcut systems for their work process in the shortest possible time. An automated saw blade measurement after the saw blade change and extremely short saw blade change times optimize the setup process.
Short production times
The specially developed HAGEcut saw gear ensures high cutting speeds.
By means of variable saw feeds across the profile cross-section, rational processes with optimized workpiece handling, innovative concepts, simultaneous machining (sawing, deburring and manipulation) and dynamic robotic solutions, you gain a considerable lead in time.
EXTREMELY USER FRIENDLY
FUNCTIONAL DESIGN
Thanks to an optimized design, the energy-efficient HAGEcut systems are easily accessible for everyone. Space optimization and service orientation are the focus here.
Perfectly coordinated workflows
You can choose from all common machine control systems. Your sawing processes are visualized by means of a CAD CAM connection, for example, while PDA evaluations and order management provide you with transparent and meaningful information about your production data.
