THE UNICUT® MQL
WE ARE THE UNICUT® SALES PARTNER FOR THE EUROPEAN MARKET FOR MINIMUM QUANTITY LUBRICATION SYSTEMS AND MINIMUM QUANTITY LUBRICANTS AND COOLANTS.
UNICUT® minimum quantity lubrication systems offer a wide range of applications. The main areas of application are circular saws, band saws, punching machines and strip cutting lines. Furthermore, individual customer requirements can also be realized.
The mode of operation
The UNICUT® MQL systems are pressure vessel systems. This means that the fluid delivery works by means of overpressure and no failure-prone pumps are needed.
This makes the UNICUT® MQL system an absolutely reliable solution suitable for large-scale industry. The dosing is represented by means of the dosing nozzle developed by UNICUT®.
This allows a simple, precise and reproducible adjustment of the oil quantity, which is regulated only by means of the tank pressure. A proportional valve is also available as an option, which enables electronic quantity adjustment via the PLC.
Advantages over other lubrication systems
- Simple quantity setting
- Reproducible settings
- Lowest consumption between 0.05 – 1.00 gram/minute/
- Highest reliability
- Very precise and low-mist spray pattern
- Network systems with up to 100 lubrication points can be connected per pressure tank
- Independent adjustability of oil and air quantity
- All hose lines have a diameter > 2.0 mm therefore very robust
- Solid construction
Nozzles for circular saws
UNICUT® All-round M nozzle head
With the nozzle heads for circular saws offered by UNICUT® , all conceivable applications in the field of lubrication and cooling of circular saws can be covered. UNICUT® always offers the right solution for your machine here. Especially the UNICUT® combination nozzles make it possible, with the help of a nozzle head, not only to lubricate the saw blade, but also to spray a special cooling medium onto the main blade at the same time. This means that in applications with carbide saw blades, no nozzle has to be swung away to change the saw blade.
Dual Distribution Unit
Triple Distribution Unit
Level monitoring
Know Your Process
The optional level switches offer you the possibility to monitor the level of your lubrication system. They signal either via the PLC of the processing machine or via the optional UNICUT® flashing light when the level in the container has reached the minimum. A level switch with the message full/empty is available for the MQL 100 system. This allows, with the help of the optional UNICUT® filling station, automatic refilling of the containers from a drum or IBC.
With 2 switching points full + empty (optional) or full/reserve/empty
with 1 switch point (optional)
Distribution units
The intermediate manifold makes it possible to bridge long distances between the container and the nozzle. The intermediate manifold is connected to the pressure vessel via a conventional hose or pipe line. The valve unit of the nozzle-valve package can then be connected to the intermediate manifold via quick couplings. This particular design allows the pressure vessel to be placed outside the machine so that it can be refilled without entering the safety area of the machine. The intermediate distributor can be used to set up network systems with up to 100 lubrication points.
For bridging long pipe distances
PRODUKTE
Minimum quantity coolant
PERFORMANCE SPECTRUM: High-tech special product
MATERIALS: Carbon steel, CrNi steel, high alloy steels, titanium and special materials
PROPERTIES: Fully synthetic, low viscosity, water miscible
PROCESSING METHOD: circular sawing, band sawing, drilling, reaming, milling, turning, broaching
TECHNICAL CHARACTERISTICS
– Fully synthetic special concentrate
– No emulsification of the cutting oil
– Specially adapted for duo application
– Guarantees highest performance of oil and coolant
– Can be mixed with deionized water in a ratio of 1:30
– No sticking
ADVANTAGES
• Highest productivity due to maximum machine power utilization with considerable extension of tool service life
•Lightning cooling of the cutting edge by means of minimum quantity spray cooling and reduction of the surface tension of the cooling liquid
• Dry cut” = dry chips suitable for disposal due to minimum quantities, no coolant disposal, no liquid binder disposal, improvement of the working environment
•Very skin-friendly, no health vapors when used properly, gentle on paintwork
• ot a hazardous substance according to the Ordinance on Hazardous Substances, biodegradable
• Kein Gefahrgut gem. Gefahrgutschlüssel
• Frei von wachsähnlichen, klebrigen oder verharzenden Rückständen
• Frei von DEA, PCB, PCT, Chlor, Schwermetallen, Silikonen, Nitrosaminen, Halogenen
• Entsorgung n. EAK No. 120109 WGK 1 (VwVwS) mixing rule
AVAILABLE CONTAINER SIZES
• 10, 20, 30 liter HDPE canisters
• 200 liter disposable drum
•1000 liter container
Minimum Quantity Lubricants
RANGE OF SERVICES: Broadband-allround product
MATERIALS: Aluminium, non-ferrous metals, C-steels and CrNi-steels
CHARACTERISTICS: Based on mineral oil, medium viscous, high temperature resistant, all-purpose use
WAY OF MACHINING: Circular- and band-sawing, rubbing,reaming, milling, ingot milling, turning
TECHNICAL CHARACTERISTICS
• Viscosity 100 cSt at 40 degrees Celsius
• Based on mineral oil
• for high performance processing machines
• For milling processes with following plating
• Excellent lubrication effect
• Also suitable and well-tried for aviation and space flight alloys
• Suitable for silicon bearing alloys and pure aluminium
• Suitable for special non-ferrous metal alloys
• Usable with every commercially approved pumping and spraying MQCL station
• Recycable and dry shavings
• Free of silicone as well as chlorine and other halogens
ADVANTAGES
• Cost saving by increasing the machining speed
• Reduction of tool costs
• Avoiding of built-up edges
• Less standstills by tool change
• No costs for cooling agent odour
• Ideal for companies with high variety of materials
• Cost-effective by low consumption
• Good skin tolerance and environmentally friendly
• Dry and grooveless milled surfaces
AVAILABLE CONTAINER SIZES
• 10, 20, 30 litres HDPE-container
• 200 litres in throw-away barrels
• 1,000 litres container
RANGE OF SERVICE: High tech special product
MATERIALS: C-steel, CrNi-steel, high-alloyed steels, titanium and special materials
CHARACTERISTICS: Free of mineral oil, biodegradable, medium viscous
WAY OF MACHINING: Band sawing, circular sawing, milling, turning, drilling, reaming and rubbing
TECHNICAL CHARACTERISTICS
• Viscosity 60 cSt at 40 degrees Celsius
• Free of mineral oil
• Biodegradable
• For high performance metal cutting machines
• Extremely suitable for difficult-to-machine materials like austenitic steels, special materials like Nimonic and Hastelloy as well as highly heat resistant steels
• Excellent lubrication effect
• Usable with every commercially approved MQCL equipment
• Recycable and dry shavings
• Free of silicone as well as chlorine and other halogens
ADVANTAGES
• Very high tool service lives
• Cost saving by enormous increase of the machining speed
• Clean and smooth surfaces
• Reduction of tool costs
• Less standstills by tool change
• No costs for cooling agent odour
• Cost-effective by low consumption
• Good skin tolerance and environmentally friendly
AVAILABLE CONTAINER SIZES
∞ 10, 20, 30 litres HDPE-container
∞ 200 litres in throw-away barrels
∞ 1,000 litres container
RANGE OF SERVICES: Hightech special product
MATERIALS: Aluminium and its alloys, non-ferrous metals
CHARACTERISTICS: Free of mineral oil, biodegradable, lowly viscous
WAY OF MACHINING: Circular sawing, band sawing, milling, drilling, turning
TECHNICAL CHARACTERISTICS
• Viscosity 25 cSt at 40 degrees Celsius
• Free of mineral oil
• Biodegradable
• Developed in cooperation with leading producers of band saws
• Excellent lubrication effect
• Also suitable and well-tried for aviation and space flight alloys
• Suitable for high-silicon content alloys and pure aluminium
• Usable with every commercially approved MQCL-spraying station
• Recycable and dry shavings
• Free of silicone as well as chlorine and other halogens
ADVANTAGES
• Very high tool service lives, at band saws up to 3,000 m² /band
• Cost saving by enormous increase of the machining speed
• Reduction of tool costs
• Avoiding of built-up edges
• Less standstills by tool change
• No costs for cooling agent odour
• Cost-effective by low consumption
• Good skin tolerance and environmentally friendly
• Dry and grooveless milled surfaces
AVAILABLE CONTAINER SIZES
• 10, 20, 30 litres HDPE-container
• 200 litres in throw-away barrels
• 1,000 litres container
Flow monitoring and regulation
Process-safe | Innovative
Unicut is continuously developing its MMS systems to make them even more reliable and innovative. As a further development, we can now offer flow monitoring and, in a further expansion stage, flow rate control for the Unicut MMS systems. This internationally patented system enables the monitoring and flow rate control of each individual nozzle. This development sustainably increases the process reliability in the respective customer application.